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Automotive interior materials include genuine leather, artificial leather, fabric, foam, composite materials, etc. The hardness, thickness and cutting characteristics of each material vary greatly. Interior parts usually require high-precision cutting (±0.1mm), which is difficult to meet with traditional cutting methods. The die cutting method is only suitable for large-volume orders, and small-volume orders are difficult to achieve. Secondly, the heat generated can easily damage the edge of the material. For factories that produce small-volume personalized products, the mold opening cost is high, the delivery cycle is long, the customer churn rate is high, and the labor cost is increased. The vibration knife is driven by a servo motor, and the cutting error is 0.1mm ~ 0.2mm. The edge of the cut material is smooth and not damaged. Cutting and punching are achieved through cutting tools.

 Recommended Models:

Choose the appropriate cutting area according to the size of the materials to be cut, which can be customized to 2500mm x 1600mm.  Countertop type: Automatic feeding Cutting speed: 1500mm (depending on the material) Cutting thickness: ≤80mm (Depending on the material, the thickness that can be cut will vary) Rated power: 9KW

 

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 Application Samples: 

In the automotive interior industry, vibration knife cutting machines are widely used for precise cutting of various soft materials, composite materials and environmentally friendly materials. They are suitable for small batch customization and complex shape cutting. Applicable materials:

1. Leather and imitation leather materials

Genuine Leather / Microfiber Leather / PVC Leather / TPU Synthetic Leather

2. Fabrics and composite fabrics

Velour Fabric / Alcantara / Suede / Knitted Fabric / 3D Mesh Fabric

3. Sound-absorbing and heat-insulating materials

Soundproof Cotton / EVA Foam / Cross-linked Polyethylene Foam / PET Nonwoven Fabric

4. Other automotive interior composite materials

Carbon Fiber Sheet / Fiberglass Fabric

• Precise cutting – suitable for complex patterns and special-shaped cutting to improve product consistency
• No die restrictions – no need to open a mold, suitable for personalized customization and small batch production
• Compatible with a variety of materials – suitable for cutting of different thicknesses of leather, fabric, foam, composite materials, etc.
• Improve production efficiency – intelligently optimize layout, improve material utilization, and reduce waste

Vibrating knife cutting technology has been widely used in many automotive interior fields such as car seats, door panels, instrument panels, steering wheel covers, roofs, sound insulation and heat insulation systems, providing automakers with efficient and precise intelligent cutting solutions.